Difference between revisions of "Assembly Instructions"

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[[File:Danal jubilee build.jpg|thumb|480px| Let the build begin! Image Credit: @Danal on Discord]]
 
[[File:Danal jubilee build.jpg|thumb|480px| Let the build begin! Image Credit: @Danal on Discord]]
 +
 +
Building a Jubilee tool changer platform can be broken down into the following high-level discrete stages:
 +
# Building the [[#Hardware|frame and tool-changer mechanism]]
 +
# Connecting the [[#Electronics|electronics]]
 +
# [[#Tuning|Tuning]] the build for its target application
 +
# Building and connecting the [[Tools|tools]]
 +
 
The instructions for one Jubilee frame are broken down below.
 
The instructions for one Jubilee frame are broken down below.
  
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* [[Working with Inside Corner Brackets]]
 
* [[Working with Inside Corner Brackets]]
 
* [[How to use an Arbor Press]]
 
* [[How to use an Arbor Press]]
−
* Tip: print this [https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/vitamin_reference_sheet.pdf Fastener Reference Sheet] at 100% scale for an easy sanity check.
+
* Tip: print this [https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/vitamin_reference_sheet.pdf Fastener Reference Sheet] at 100% scale for an easy sanity check.
 
* [https://www.youtube.com/watch?v=8jcfD1UW8SE How to crimp Molex Connectors]
 
* [https://www.youtube.com/watch?v=8jcfD1UW8SE How to crimp Molex Connectors]
  
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==== Part Prep ====
 
==== Part Prep ====
−
<gallery mode="packed-overlay" heights=220px>
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Before assembling the frame:
−
Image:Parts with heat set inserts.png|Heat Set Insert Installation|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/parts_with_inserts.pdf
+
 
 +
<gallery mode="packed-overlay" widths=220px>
 +
Image:Parts with heat set inserts.png|Heat Set Insert Installation|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/parts_with_inserts.pdf
 +
Image:Inside corner bracket prep.png| Inside Corner Bracket Prep|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/inside_corner_bracket_prep.pdf
 
</gallery>
 
</gallery>
−
 
−
 
−
 
−
 
−
 
−
 
  
 
==== Section I ====
 
==== Section I ====
 
<gallery mode="packed-overlay" widths=220px>
 
<gallery mode="packed-overlay" widths=220px>
−
Image:Frame assembly instructions.png|Outer Frame Assembly and Alignment|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/outer_frame_assembly_and_alignment.pdf
+
Image:Frame assembly instructions.png|Outer Frame Assembly and Alignment|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/outer_frame_assembly_and_alignment.pdf
−
Image:Machined motor plate assembly.png|Aluminum Motor Plate Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/021_aluminum_motor_plate_assembly.pdf
+
Image:Machined motor plate assembly.png|Aluminum Motor Plate Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/021_aluminum_motor_plate_assembly.pdf
−
Image:Corner plate assembly.png|Double Pulley Corner Plate Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/double_pulley_corner_plate_assembly.pdf
+
Image:Corner plate assembly.png|Double Pulley Corner Plate Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/double_pulley_corner_plate_assembly.pdf
−
Image:alum_crossbar_assembly.png|Aluminum Crossbar Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/041_aluminum_crossbar_assembly_instructions.pdf
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Image:alum_crossbar_assembly.png|Aluminum Crossbar Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/041_aluminum_crossbar_assembly_instructions.pdf
−
Image:Rel assembly.png|Toolchanger Remote Elastic Lock Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/toolchanger_mechanism/toolchanger_lock_assembly_instructions.pdf
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Image:Rel assembly.png|Toolchanger Remote Elastic Lock Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/toolchanger_mechanism/toolchanger_lock_assembly_instructions.pdf
−
Image:Carriage assembly.png|Toolchanger Carriage Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/toolchanger_mechanism/toolchanger_carriage_assembly_instructions_draft.pdf
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Image:Carriage assembly.png|Toolchanger Carriage Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/toolchanger_mechanism/toolchanger_carriage_assembly_instructions_draft.pdf
−
Image:Build plate assembly.png|Magnetic Build Plate Assembly|link=https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/build_plate_assembly.pdf
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Image:Build plate assembly.png|Magnetic Build Plate Assembly|link=https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/build_plate_assembly.pdf
−
Image:Duet2 panel assembly.png|Duet2 Electronics Panel Assembly|link=https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/duet2_electronics_panel_assembly.pdf
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Image:Duet2 panel assembly.png|Duet2 Electronics Panel Assembly|link=https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/duet2_electronics_panel_assembly.pdf
 
Image:Multicolor_benchy.png|Coming Soon: Side Panel Assembly
 
Image:Multicolor_benchy.png|Coming Soon: Side Panel Assembly
 
</gallery>
 
</gallery>
  
 
Some instructions relate to older versions of the design. They are:
 
Some instructions relate to older versions of the design. They are:
−
* [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/crossbar_assembly.pdf Carbon Fiber Crossbar Assembly]
+
* [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/crossbar_assembly.pdf Carbon Fiber Crossbar Assembly]
−
* [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/motor_plate_assembly.pdf Printed Motor Plate Assembly]
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* [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/motor_plate_assembly.pdf Printed Motor Plate Assembly]
  
  
 
==== Section 2 ====
 
==== Section 2 ====
 
<gallery mode="packed-overlay" widths=220px>
 
<gallery mode="packed-overlay" widths=220px>
−
Image:Lower frame assembly.png|Lower Frame Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/lower_frame_assembly.pdf
+
Image:Lower frame assembly.png|Lower Frame Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/lower_frame_assembly.pdf
−
Image:Corexy assembly.png|CoreXY Frame Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/corexy_frame_assembly_instructions.pdf
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Image:Corexy assembly.png|CoreXY Frame Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/corexy_frame_assembly_instructions.pdf
 
</gallery>
 
</gallery>
 
Additionally, video Links to the CoreXY assembly are provided below:
 
Additionally, video Links to the CoreXY assembly are provided below:
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==== Section 3 ====
 
==== Section 3 ====
 
<gallery mode="packed-overlay" widths=220px>
 
<gallery mode="packed-overlay" widths=220px>
−
Image:Z axis assembly.png|Z Axis Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/frame/z_axis_assembly.pdf
+
Image:Z axis assembly.png|Z Axis Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/z_axis_assembly.pdf
 
</gallery>
 
</gallery>
  
 
== Electronics ==
 
== Electronics ==
−
[[File:Duet2 Frame Wiring.png|thumb|480px|The Duet2 Frame Wiring Diagram. For the latest diagram, see the linked PDF.]]
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{{sized-external-image-with-link|600px|https://raw.githubusercontent.com/machineagency/jubilee/main/frame/assembly_instructions/wiring/duet2/duet2_frame_wiring.png|right}}
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===Pre-Requisite Knowledge===
 
===Pre-Requisite Knowledge===
  
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===Wiring Diagrams===
 
===Wiring Diagrams===
−
All wires needed for the frame are called out in the corresponding wiring diagram.
+
All wires needed for the frame are called out in the corresponding wiring diagrams. '''Important Note:''' XY motors and ZZZ motors have different pinouts, which means their wires will have a different color coding. This color coding is respected in the diagram, but it is easy to mix up the included cables in real life. Do keep motors and the wires they came with together as a pair. Do not mix motor cables.
 +
 
 +
====Duet 2 Wiring====
 +
* Duet 2 Frame Wiring Diagram [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/wiring/duet2_frame_wiring.pdf PDF]
 +
* [[Duet 2 Example Back Panel Layouts]]
  
−
* Duet2 Frame Wiring Diagram [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/master/frame/assembly_instructions/wiring/duet2_frame_wiring.pdf PDF]
+
====Duet3 Wiring====
−
* Duet3 Frame Wiring Diagram coming soon
+
* [[Duet3 Frame Wiring Diagrams]]
 +
* [[Duet 3 Example Back Panel Layouts]]
  
 
This wiring configuration matches the existing config files for the corresponding control board.
 
This wiring configuration matches the existing config files for the corresponding control board.
  
 
=== Supported Control Boards ===
 
=== Supported Control Boards ===
−
Currently, only the Duet2 in conjuction with the Duex5 Expansion board is fully supported.
+
Currently, only the Duet2 in conjunction with the Duex5 Expansion board is fully supported. To get a sense of the firmware requirements needed for porting Jubilee to other control boards, see the page on [[Adding_Control_Boards| Adding Control Boards]].
 
* [[Configuring the Duet2 Control Board]]
 
* [[Configuring the Duet2 Control Board]]
 
* [[Connecting to Jubilee]]
 
* [[Connecting to Jubilee]]
 +
* [[Updating the Firmware]]
  
−
=== Adding Control Boards ===
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===First Power-Up===
−
From a control board perspective, Jubilee requires the following functions:
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* [[Pre-Flight Checks]]
−
* CoreXY kinematics
 
−
* Support for three Z-axis motors
 
−
* Z Bed Autotramming via 3-point Bed Leveling
 
−
* endstop-sensitive GCode for all axes in either direction.
 
−
** Specifically, both tool ''locking'' and ''unlocking''  routines act like a homing routine on a normal printer. Locking "homes" the axis by turning in one direction until it trips a limit switch. Unlocking "homes" the axis by turning in the other direction until it trips another limit switch. Both these limit switches are wired to the same port in series.
 
−
 
 
−
If your above control board supports all features, it will run a Jubilee.
 
−
 
 
−
The above requirements are fairly common to a number of control boards. On the Duet board (the primary supported board), tool locking and unlocking routines exist as short snippets of GCode files called ''macros''. If your machine does not support such a feature to execute a small script of GCode, you will need to paste the contents of the ''lock'' and ''unlock'' scripts into your 3D Printer Slicer in the ''tool change'' section.
 
  
 
== Tuning ==
 
== Tuning ==
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===Tuning Before Multicolor Drawing===
 
===Tuning Before Multicolor Drawing===
 +
 +
== Tools ==
 +
For assembly instructions and wiring diagrams related to tools, see the page for that particular tool from the [[Tools]] page.

Revision as of 12:58, 30 May 2021

Let the build begin! Image Credit: @Danal on Discord

Building a Jubilee tool changer platform can be broken down into the following high-level discrete stages:

  1. Building the frame and tool-changer mechanism
  2. Connecting the electronics
  3. Tuning the build for its target application
  4. Building and connecting the tools

The instructions for one Jubilee frame are broken down below.

For assembly instructions and wiring diagrams related to tools, see the page for that particular tool from the Tools page.

Questions about the assembly? Check out the FAQs, or reach out on Discord.

Hardware

For the mechanical assembly, all subassemblies are detailed with step-by-step visual instructions.

Pre-requisite Knowledge

Frame Assembly Instructions

The instructions must be completed sequentially from Section 1 to Section 3. Instructions in the same section don’t depend on each other, so they can be done at the same time with a friend.

Part Prep

Before assembling the frame:

  • Heat Set Insert Installation

  • Inside Corner Bracket Prep

Section I

  • Outer Frame Assembly and Alignment

  • Aluminum Motor Plate Assembly

  • Double Pulley Corner Plate Assembly

  • Aluminum Crossbar Assembly

  • Toolchanger Remote Elastic Lock Assembly

  • Toolchanger Carriage Assembly

  • Magnetic Build Plate Assembly

  • Duet2 Electronics Panel Assembly

  • Coming Soon: Side Panel Assembly

Some instructions relate to older versions of the design. They are:


Section 2

  • Lower Frame Assembly

  • CoreXY Frame Assembly

Additionally, video Links to the CoreXY assembly are provided below:

Section 3

  • Z Axis Assembly

Electronics

duet2_frame_wiring.png

Pre-Requisite Knowledge

Wiring Diagrams

All wires needed for the frame are called out in the corresponding wiring diagrams. Important Note: XY motors and ZZZ motors have different pinouts, which means their wires will have a different color coding. This color coding is respected in the diagram, but it is easy to mix up the included cables in real life. Do keep motors and the wires they came with together as a pair. Do not mix motor cables.

Duet 2 Wiring

Duet3 Wiring

This wiring configuration matches the existing config files for the corresponding control board.

Supported Control Boards

Currently, only the Duet2 in conjunction with the Duex5 Expansion board is fully supported. To get a sense of the firmware requirements needed for porting Jubilee to other control boards, see the page on Adding Control Boards.

First Power-Up

Tuning

Depending on your machine's target application, you may need to do some additional tuning.

Tuning Before Your First 3D Print

Tuning Before Multicolor Drawing

Tools

For assembly instructions and wiring diagrams related to tools, see the page for that particular tool from the Tools page.

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