Difference between revisions of "Assembly Instructions"
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[[File:Danal jubilee build.jpg|thumb|480px| Let the build begin! Image Credit: @Danal on Discord]] | [[File:Danal jubilee build.jpg|thumb|480px| Let the build begin! Image Credit: @Danal on Discord]] | ||
| − | Building | + | Building Jubilee can be broken down into the following high-level stages: |
| − | + | # Building the [[#Hardware|frame with tool-changer mechanism]] | |
| − | + | # Connecting the [[#Electronics|electronics]] | |
| − | + | # [[#Tuning|Tuning]] the build for its target application | |
| − | + | # Building and connecting the [[Tools|tools]] | |
| − | The instructions for | + | The instructions for the frame are detailed below. |
For assembly instructions and wiring diagrams related to tools, see the page for that particular tool from the [[Tools]] page. | For assembly instructions and wiring diagrams related to tools, see the page for that particular tool from the [[Tools]] page. | ||
| Line 21: | Line 21: | ||
* [[Working with Inside Corner Brackets]] | * [[Working with Inside Corner Brackets]] | ||
* [[How to use an Arbor Press]] | * [[How to use an Arbor Press]] | ||
| − | * Tip: print this [https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/ | + | * Tip: print this [https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/vitamin_reference_sheet.pdf Fastener Reference Sheet] at 100% scale for an easy sanity check. |
* [https://www.youtube.com/watch?v=8jcfD1UW8SE How to crimp Molex Connectors] | * [https://www.youtube.com/watch?v=8jcfD1UW8SE How to crimp Molex Connectors] | ||
| Line 29: | Line 29: | ||
==== Part Prep ==== | ==== Part Prep ==== | ||
| − | <gallery mode="packed-overlay" | + | Before assembling the frame: |
| − | Image:Parts with heat set inserts.png|Heat Set Insert Installation|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | |
| + | <gallery mode="packed-overlay" widths=220px> | ||
| + | Image:Parts with heat set inserts.png|Heat Set Insert Installation|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/parts_with_inserts.pdf | ||
| + | Image:Inside corner bracket prep.png| Inside Corner Bracket Prep|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/inside_corner_bracket_prep.pdf | ||
</gallery> | </gallery> | ||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
==== Section I ==== | ==== Section I ==== | ||
<gallery mode="packed-overlay" widths=220px> | <gallery mode="packed-overlay" widths=220px> | ||
| − | Image:Frame assembly instructions.png|Outer Frame Assembly and Alignment|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | Image:Frame assembly instructions.png|Outer Frame Assembly and Alignment|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/outer_frame_assembly_and_alignment.pdf |
| − | Image:Machined motor plate assembly.png|Aluminum Motor Plate Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | Image:Machined motor plate assembly.png|Aluminum Motor Plate Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/021_aluminum_motor_plate_assembly.pdf |
| − | Image:Corner plate assembly.png|Double Pulley Corner Plate Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | Image:Corner plate assembly.png|Double Pulley Corner Plate Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/double_pulley_corner_plate_assembly.pdf |
| − | Image:alum_crossbar_assembly.png|Aluminum Crossbar Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | Image:alum_crossbar_assembly.png|Aluminum Crossbar Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/041_aluminum_crossbar_assembly_instructions.pdf |
| − | Image:Rel assembly.png|Toolchanger Remote Elastic Lock Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | Image:Rel assembly.png|Toolchanger Remote Elastic Lock Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/toolchanger_mechanism/toolchanger_lock_assembly_instructions.pdf |
| − | Image:Carriage assembly.png|Toolchanger Carriage Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | Image:Carriage assembly.png|Toolchanger Carriage Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/toolchanger_mechanism/toolchanger_carriage_assembly_instructions_draft.pdf |
| − | Image:Build plate assembly.png|Magnetic Build Plate Assembly|link=https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/ | + | Image:Build plate assembly.png|Magnetic Build Plate Assembly|link=https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/build_plate_assembly.pdf |
| − | Image:Duet2 panel assembly.png|Duet2 Electronics Panel Assembly|link=https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/ | + | Image:Duet2 panel assembly.png|Duet2 Electronics Panel Assembly|link=https://docs.google.com/viewer?url=https://github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/duet2_electronics_panel_assembly.pdf |
Image:Multicolor_benchy.png|Coming Soon: Side Panel Assembly | Image:Multicolor_benchy.png|Coming Soon: Side Panel Assembly | ||
</gallery> | </gallery> | ||
Some instructions relate to older versions of the design. They are: | Some instructions relate to older versions of the design. They are: | ||
| − | * [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | * [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/crossbar_assembly.pdf Carbon Fiber Crossbar Assembly] |
| − | * [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | * [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/motor_plate_assembly.pdf Printed Motor Plate Assembly] |
==== Section 2 ==== | ==== Section 2 ==== | ||
<gallery mode="packed-overlay" widths=220px> | <gallery mode="packed-overlay" widths=220px> | ||
| − | Image:Lower frame assembly.png|Lower Frame Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | Image:Lower frame assembly.png|Lower Frame Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/lower_frame_assembly.pdf |
| − | Image:Corexy assembly.png|CoreXY Frame Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | Image:Corexy assembly.png|CoreXY Frame Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/corexy_frame_assembly_instructions.pdf |
</gallery> | </gallery> | ||
Additionally, video Links to the CoreXY assembly are provided below: | Additionally, video Links to the CoreXY assembly are provided below: | ||
| Line 74: | Line 71: | ||
==== Section 3 ==== | ==== Section 3 ==== | ||
<gallery mode="packed-overlay" widths=220px> | <gallery mode="packed-overlay" widths=220px> | ||
| − | Image:Z axis assembly.png|Z Axis Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | Image:Z axis assembly.png|Z Axis Assembly|link=https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/frame/z_axis_assembly.pdf |
</gallery> | </gallery> | ||
== Electronics == | == Electronics == | ||
| − | {{sized-external-image-with-link| | + | {{sized-external-image-with-link|550px|https://raw.githubusercontent.com/machineagency/jubilee/main/frame/assembly_instructions/wiring/duet2/duet2_frame_wiring.png|right}} |
===Pre-Requisite Knowledge=== | ===Pre-Requisite Knowledge=== | ||
| − | * [[Crimping Wires]] | + | * [[Crimping Wires]] 🠔 only if you are scratch building and not sourcing [https://www.filastruder.com/products/jubilee-wiring-harness?variant=39563976441927 premade harnesses]. |
| + | |||
| + | ===Panel Layouts=== | ||
| + | Multiple electronics architectures are supported. Refer to the [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/wiring/duet_panel_layouts.pdf Duet Layouts PDF] for screw mount locations for each setup. | ||
===Wiring Diagrams=== | ===Wiring Diagrams=== | ||
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====Duet 2 Wiring==== | ====Duet 2 Wiring==== | ||
| − | * Duet 2 Frame Wiring Diagram [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/ | + | * Duet 2 Frame Wiring Diagram [https://docs.google.com/viewer?url=github.com/machineagency/jubilee/raw/main/frame/assembly_instructions/wiring/duet2_frame_wiring.pdf PDF] |
* [[Duet 2 Example Back Panel Layouts]] | * [[Duet 2 Example Back Panel Layouts]] | ||
====Duet3 Wiring==== | ====Duet3 Wiring==== | ||
* [[Duet3 Frame Wiring Diagrams]] | * [[Duet3 Frame Wiring Diagrams]] | ||
| + | |||
| + | This wiring configuration matches the existing config files for the corresponding control board. | ||
| + | |||
* [[Duet 3 Example Back Panel Layouts]] | * [[Duet 3 Example Back Panel Layouts]] | ||
| − | + | ====Duet 3 Mini + 3HC Expansion Wiring==== | |
| + | * [https://github.com/machineagency/jubilee/blob/main/frame/assembly_instructions/wiring/duet3_mini/duet3_mini_wiring_consolidated.pdf Duet3 Mini Frame Wiring Harnesses] | ||
| + | * [https://raw.githubusercontent.com/machineagency/jubilee/main/frame/assembly_instructions/wiring/duet3_mini/duet3_mini_frame_wiring.png Duet 3 Mini Frame Wiring Diagram] | ||
| + | * Duet 3 Example Back Panel Layouts | ||
| + | |||
| + | == Control Board Provisioning == | ||
| + | Both the Duet2 + Duex5 Expansion board and the Duet3 Mini + 3HC configurations are fully supported. | ||
| + | |||
| + | To get a sense of the firmware requirements needed for porting Jubilee to other control boards, see the page on [[Adding_Control_Boards| Adding Control Boards]]. | ||
| − | === | + | === Duet 2 + Duex5 === |
| − | |||
* [[Configuring the Duet2 Control Board]] | * [[Configuring the Duet2 Control Board]] | ||
* [[Connecting to Jubilee]] | * [[Connecting to Jubilee]] | ||
* [[Updating the Firmware]] | * [[Updating the Firmware]] | ||
| − | ===First Power-Up | + | === Duet 3 Mini + Duet 3HC === |
| − | * [[ | + | * TODO |
| + | * [[Connecting to Jubilee]] | ||
| + | * [[Updating the firmware]] | ||
| + | |||
| + | === Duet 3 6HC + 3HC Expansion === | ||
| + | * TODO | ||
| + | |||
| + | === Duet3 6HC + Pi + 3HC Expansion === | ||
| + | * [[Duet3 Raspberry Pi Provisioning]] | ||
| + | * TODO | ||
| + | |||
| + | === Duet3 Mini + Pi + 3HC Expansion === | ||
| + | * [[Duet3 Raspberry Pi Provisioning]] | ||
| + | * TODO | ||
| + | |||
| + | === Klipper === | ||
| + | No "official path" exists for a Klipper Implementation of Jubilee, but there are 3 main options that you can adapt to your own motherboard and tool setup: | ||
| + | |||
| + | * @ImpC's [https://github.com/SteveJWallace/JubileeKlipper JubileeKlippper Repository] | ||
| + | * @Xon's [https://github.com/Xonman/JubileeKlipper JubileeKlippper Repository] | ||
| + | * @TypQxQ's [https://github.com/TypQxQ/Klipper_ToolChanger Klipper_ToolChanger Repository] | ||
| + | |||
| + | ==First Power-Up== | ||
| + | * [[Pre-Flight Checks]] | ||
== Tuning == | == Tuning == | ||
Latest revision as of 11:14, 27 August 2022
Building Jubilee can be broken down into the following high-level stages:
- Building the frame with tool-changer mechanism
- Connecting the electronics
- Tuning the build for its target application
- Building and connecting the tools
The instructions for the frame are detailed below.
For assembly instructions and wiring diagrams related to tools, see the page for that particular tool from the Tools page.
Questions about the assembly? Check out the FAQs, or reach out on Discord.
Hardware
For the mechanical assembly, all subassemblies are detailed with step-by-step visual instructions.
Pre-requisite Knowledge
- Working with Heat-Set Inserts via the Plate Press Technique
- Working with Inside Corner Brackets
- How to use an Arbor Press
- Tip: print this Fastener Reference Sheet at 100% scale for an easy sanity check.
- How to crimp Molex Connectors
Frame Assembly Instructions
The instructions must be completed sequentially from Section 1 to Section 3. Instructions in the same section don’t depend on each other, so they can be done at the same time with a friend.
Part Prep
Before assembling the frame:
Heat Set Insert Installation
Inside Corner Bracket Prep
Section I
Outer Frame Assembly and Alignment
Aluminum Motor Plate Assembly
Double Pulley Corner Plate Assembly
Aluminum Crossbar Assembly
Toolchanger Remote Elastic Lock Assembly
Toolchanger Carriage Assembly
Magnetic Build Plate Assembly
Duet2 Electronics Panel Assembly
Coming Soon: Side Panel Assembly
Some instructions relate to older versions of the design. They are:
Section 2
Lower Frame Assembly
CoreXY Frame Assembly
Additionally, video Links to the CoreXY assembly are provided below:
- 03 Carriage Center Installation
- 04 Y Rail Assembly
- 05 Plate Installation 1/2
- 06 Y Rail Installation
- 07 Plate Installation 2/2
- 08 Crossbar Installation
- 08 Crossbar Adjustment
- 09 Carriage Back Installation
Section 3
Z Axis Assembly
Electronics
Pre-Requisite Knowledge
- Crimping Wires 🠔 only if you are scratch building and not sourcing premade harnesses.
Panel Layouts
Multiple electronics architectures are supported. Refer to the Duet Layouts PDF for screw mount locations for each setup.
Wiring Diagrams
All wires needed for the frame are called out in the corresponding wiring diagrams. Important Note: XY motors and ZZZ motors have different pinouts, which means their wires will have a different color coding. This color coding is respected in the diagram, but it is easy to mix up the included cables in real life. Do keep motors and the wires they came with together as a pair. Do not mix motor cables.
Duet 2 Wiring
- Duet 2 Frame Wiring Diagram PDF
- Duet 2 Example Back Panel Layouts
Duet3 Wiring
This wiring configuration matches the existing config files for the corresponding control board.
Duet 3 Mini + 3HC Expansion Wiring
- Duet3 Mini Frame Wiring Harnesses
- Duet 3 Mini Frame Wiring Diagram
- Duet 3 Example Back Panel Layouts
Control Board Provisioning
Both the Duet2 + Duex5 Expansion board and the Duet3 Mini + 3HC configurations are fully supported.
To get a sense of the firmware requirements needed for porting Jubilee to other control boards, see the page on Adding Control Boards.
Duet 2 + Duex5
Duet 3 Mini + Duet 3HC
Duet 3 6HC + 3HC Expansion
- TODO
Duet3 6HC + Pi + 3HC Expansion
Duet3 Mini + Pi + 3HC Expansion
Klipper
No "official path" exists for a Klipper Implementation of Jubilee, but there are 3 main options that you can adapt to your own motherboard and tool setup:
- @ImpC's JubileeKlippper Repository
- @Xon's JubileeKlippper Repository
- @TypQxQ's Klipper_ToolChanger Repository
First Power-Up
Tuning
Depending on your machine's target application, you may need to do some additional tuning.
Tuning Before Your First 3D Print
Tuning Before Multicolor Drawing
Tools
For assembly instructions and wiring diagrams related to tools, see the page for that particular tool from the Tools page.