Difference between revisions of "Assembly Instructions"

Revision as of 12:52, 16 May 2020

Let the build begin! Image Credit: @Danal on Discord

Hardware

For the mechanical assembly, all subassemblies are detailed with step-by-step visual instructions.

Pre-requisite Knowledge

Working with Heat-Set Inserts via the Plate Press Technique
Working with Inside Corner Brackets
How to use an Arbor Press
Tip: print this Fastener Reference Sheet at 100% scale for an easy sanity check.
How to crimp Molex Connectors

Frame Assembly Instructions

The instructions must be completed sequentially from Section 1 to Section 3. Instructions in the same section don’t depend on each other, so they can be done at the same time with a friend.

Part Prep

Heat Set Insert Installation

Section I

Outer Frame Assembly and Alignment
Aluminum Motor Plate Assembly
Double Pulley Corner Plate Assembly
Aluminum Crossbar Assembly
Toolchanger Remote Elastic Lock Assembly
Toolchanger Carriage Assembly
Magnetic Build Plate Assembly
Duet2 Electronics Panel Assembly
Coming Soon: Side Panel Assembly

Some instructions relate to older versions of the design. They are:

Section 2

Lower Frame Assembly
CoreXY Frame Assembly

Additionally, video Links to the CoreXY assembly are provided below:

Section 3

Z Axis Assembly

Tools

Tools may be assembled out-of-order at any time.

Volcane Direct Drive Assembly

E3D V6/Volcano Direct Drive Assembly

- Tool Parking Post
[Passive Pen Tool Assembly]

Electronics

The Duet2 Frame Wiring Diagram. For the latest diagram, see the linked PDF.

Pre-Requisite Knowledge

Crimping Wires

Wiring Diagrams

All wires needed for the frame are called out in the corresponding wiring diagram.

Duet2 Frame Wiring Diagram PDF
Duet3 Frame Wiring Diagram coming soon

This wiring configuration matches the existing config files for the corresponding control board.

For wiring diagrams related to tools, see the assembly instructions for that particular page.

Supported Control Boards

Currently, only the Duet2 in conjuction with the Duex5 Expansion board is fully supported.

Adding Control Boards

From a control board perspective, Jubilee requires the following functions:

CoreXY kinematics
Support for three Z-axis motors
Z Bed Autotramming via 3-point Bed Leveling
endstop-sensitive GCode for all axes in either direction.
- Specifically, both tool locking and unlocking routines act like a homing routine on a normal printer. Locking "homes" the axis by turning in one direction until it trips a limit switch. Unlocking "homes" the axis by turning in the other direction until it trips another limit switch. Both these limit switches are wired to the same port in series.

If your above control board supports all features, it will run a Jubilee.

The above requirements are fairly common to a number of control boards. On the Duet board (the primary supported board), tool locking and unlocking routines exist as short snippets of GCode files called macros. If your machine does not support such a feature to execute a small script of GCode, you will need to paste the contents of the lock and unlock scripts into your 3D Printer Slicer in the tool change section.

Tuning

Depending on your machine's target application, you may need to do some additional tuning.

@@ Line 87: / Line 87: @@
 This wiring configuration matches the existing config files for the corresponding control board.
-Questions? Check out the [https://jubilee3d.com/index.php?title=FAQs#Wiring FAQs], or reach out on [https://discordapp.com/invite/XkphRqb Discord].
+For wiring diagrams related to tools, see the assembly instructions for that particular page.
 === Supported Control Boards ===